Fleet Prognosis with Physics-informed Recurrent Neural Networks
Authors: Renato Giorgiani Nascimento, Felipe A. C. Viana
AI-generated Key Points
- Services and warranties of large fleets of engineering assets are highly profitable
- Success in this area relies on predictive maintenance driven by advanced analytics
- Accurate modeling is crucial for understanding complex interactions between operating conditions and component capability
- Building prognosis models for large fleets can be challenging due to various factors
- A novel approach using physics-informed recurrent neural networks (RNNs) extended to cumulative damage models is introduced
- The proposed RNN cell merges physics-informed and data-driven layers, allowing for modeling of well-understood and poorly characterized parts
- A numerical experiment is conducted to demonstrate the effectiveness of the approach in predicting fatigue crack length in a synthetic fleet of airplanes
- Despite differences in observed and unobservable crack length distributions, the hybrid physics-informed RNN accurately models fatigue crack growth
- The approach combines physics-informed and data-driven approaches within recurrent neural networks for fleet prognosis
- It has the potential to improve accuracy in modeling complex interactions in large fleets of engineering assets
Abstract: Services and warranties of large fleets of engineering assets is a very profitable business. The success of companies in that area is often related to predictive maintenance driven by advanced analytics. Therefore, accurate modeling, as a way to understand how the complex interactions between operating conditions and component capability define useful life, is key for services profitability. Unfortunately, building prognosis models for large fleets is a daunting task as factors such as duty cycle variation, harsh environments, inadequate maintenance, and problems with mass production can lead to large discrepancies between designed and observed useful lives. This paper introduces a novel physics-informed neural network approach to prognosis by extending recurrent neural networks to cumulative damage models. We propose a new recurrent neural network cell designed to merge physics-informed and data-driven layers. With that, engineers and scientists have the chance to use physics-informed layers to model parts that are well understood (e.g., fatigue crack growth) and use data-driven layers to model parts that are poorly characterized (e.g., internal loads). A simple numerical experiment is used to present the main features of the proposed physics-informed recurrent neural network for damage accumulation. The test problem consist of predicting fatigue crack length for a synthetic fleet of airplanes subject to different mission mixes. The model is trained using full observation inputs (far-field loads) and very limited observation of outputs (crack length at inspection for only a portion of the fleet). The results demonstrate that our proposed hybrid physics-informed recurrent neural network is able to accurately model fatigue crack growth even when the observed distribution of crack length does not match with the (unobservable) fleet distribution.
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